CoSy-Tec GmbH
CNC milling control panel manufacturing

/Engineering

In-house development. From design to production.

CoSy-Tec develops and manufactures its own hardware — in its own workshop. CNC milling, laser processing, 3D printing and scanning for prototypes, samples and small series. All in-house, no outsourcing delays.

Born from the need for custom enclosures, brackets and components for our own products such as cosy-hub, cosy-bell and cosy-clix — now available for external clients too.

Discuss projectManufacturing processes

Planning & Concept

How does an engineering project at CoSy-Tec work?

Every project starts with a technical concept — CoSy-Tec clarifies material selection, manufacturing process, tolerances and quantity before the first machine runs. The process comprises five stages: briefing, CAD planning, manufacturing, sample approval and delivery — all in-house, no outsourcing.

01

Briefing & Concept

We jointly clarify requirements, materials and quantity. The result is a clear technical concept.

02

CAD & Planning

3D modelling, section drawings and milling paths — all in-house, no outsourcing.

03

Manufacturing

CNC milling, laser cutting/engraving or 3D printing — the right process for each material and requirement.

04

Sample & Approval

Physical sample for review. Adjustments made quickly and directly — before the production run starts.

05

Production / Delivery

Small series from our own lab. Larger quantities via partner network with CoSy-Tec quality control.

Manufacturing Process 01 — CNC Milling

What can CNC milling do and which parts does CoSy-Tec produce with it?

CNC milling produces dimensionally accurate parts with reproducible precision — ideal for enclosures, front panels, brackets and structural components in wood, plastic and aluminium. CoSy-Tec manufactures both one-off pieces and small series, from prototype to production-ready component.

Wood & MDFPlastic (POM, Acrylic)AluminiumFront panelsEnclosure millingRack inserts
CNC milling machine in operation
xTool laser CoSy-Tec logo on aluminium
xTool CO₂-Laser

Manufacturing Process 02 — Laser

What laser processing does CoSy-Tec offer and what can be produced?

CoSy-Tec offers laser engraving and laser cutting for wood, acrylic, leather, cardboard and other materials — with the xTool CO₂ laser. Engraving is ideal for front panel labels, logos and signs; cutting for precise cutouts, shaped parts and stencils.

Laser Engraving

Front panel labelling

Logos & typography

Signs & signage

Serial numbers

Laser Cutting

Acrylic shaped parts

Wood/MDF cutting

Cardboard & packaging

Templates & gauges

Manufacturing Process 03 — 3D Printing & Scanning

What does CoSy-Tec use 3D printing and 3D scanning for?

3D printing turns ideas directly into tangible samples — CoSy-Tec uses the BambuLab H2D for multi-material FDM (up to two materials simultaneously) and the Snapmaker U1 for demanding composite parts and larger build volumes. 3D scanning captures existing components as a digital model for reverse engineering, dimensional inspection or documentation.

Prototyping

First physical form for proof-of-concept review.

Sampling

Samples for client presentations and approvals.

Small series

Functional parts in small quantities directly from the printer.

FDM (Multi-Material)PLA / PETG / ASA / ABS / TPUBambuLab H2DSnapmaker U1Reverse EngineeringAccurate to ±0.2mm
3D printer cosy-clix prototyping

Sample & Approval

Why does CoSy-Tec provide a physical sample before every production run?

A physical sample allows the verification of shape, fit and function on the actual object — not on screen. CoSy-Tec delivers this sample before a production run is started. Adjustments flow back directly into the CAD model, without extra costs from outsourcing or additional setup times.

Samples available from day 1–3
Revision cycles with no minimum order quantity
Combination: 3D sample → CNC production run
Documentation and archiving of models
Physical samples and CNC components before production approval

Typical workflow

1Briefing → CAD model (1–2 days)
23D print sample → approval (1–3 days)
3CNC/laser manufacturing → delivery

Own products

cosy-hub, cosy-clix and cosy-knax are fully developed and produced in our own manufacturing facility. The same know-how is available for external projects.

Have an idea?

We build the sample — you decide.

Bring your idea, a sketch or a defective original part. CoSy-Tec creates a concept, a sample and a quote — free of charge and without obligation.

Request nowView system integration