Planning & Concept
How does an engineering project at CoSy-Tec work?
Every project starts with a technical concept — CoSy-Tec clarifies material selection, manufacturing process, tolerances and quantity before the first machine runs. The process comprises five stages: briefing, CAD planning, manufacturing, sample approval and delivery — all in-house, no outsourcing.
Briefing & Concept
We jointly clarify requirements, materials and quantity. The result is a clear technical concept.
CAD & Planning
3D modelling, section drawings and milling paths — all in-house, no outsourcing.
Manufacturing
CNC milling, laser cutting/engraving or 3D printing — the right process for each material and requirement.
Sample & Approval
Physical sample for review. Adjustments made quickly and directly — before the production run starts.
Production / Delivery
Small series from our own lab. Larger quantities via partner network with CoSy-Tec quality control.
Manufacturing Process 01 — CNC Milling
What can CNC milling do and which parts does CoSy-Tec produce with it?
CNC milling produces dimensionally accurate parts with reproducible precision — ideal for enclosures, front panels, brackets and structural components in wood, plastic and aluminium. CoSy-Tec manufactures both one-off pieces and small series, from prototype to production-ready component.


Manufacturing Process 02 — Laser
What laser processing does CoSy-Tec offer and what can be produced?
CoSy-Tec offers laser engraving and laser cutting for wood, acrylic, leather, cardboard and other materials — with the xTool CO₂ laser. Engraving is ideal for front panel labels, logos and signs; cutting for precise cutouts, shaped parts and stencils.
Laser Engraving
Front panel labelling
Logos & typography
Signs & signage
Serial numbers
Laser Cutting
Acrylic shaped parts
Wood/MDF cutting
Cardboard & packaging
Templates & gauges
Manufacturing Process 03 — 3D Printing & Scanning
What does CoSy-Tec use 3D printing and 3D scanning for?
3D printing turns ideas directly into tangible samples — CoSy-Tec uses the BambuLab H2D for multi-material FDM (up to two materials simultaneously) and the Snapmaker U1 for demanding composite parts and larger build volumes. 3D scanning captures existing components as a digital model for reverse engineering, dimensional inspection or documentation.
Prototyping
First physical form for proof-of-concept review.
Sampling
Samples for client presentations and approvals.
Small series
Functional parts in small quantities directly from the printer.

Sample & Approval
Why does CoSy-Tec provide a physical sample before every production run?
A physical sample allows the verification of shape, fit and function on the actual object — not on screen. CoSy-Tec delivers this sample before a production run is started. Adjustments flow back directly into the CAD model, without extra costs from outsourcing or additional setup times.
Typical workflow
Own products
cosy-hub, cosy-clix and cosy-knax are fully developed and produced in our own manufacturing facility. The same know-how is available for external projects.
Have an idea?
We build the sample — you decide.
Bring your idea, a sketch or a defective original part. CoSy-Tec creates a concept, a sample and a quote — free of charge and without obligation.

